What makes Merlin Metalworks frames distinctive?

Merlin Metalworks specializes in handcrafted titanium bike frames built to order in Boulder, Colorado. Each frame is custom-made to the rider's exact specifications using Reynolds Technology double-butted titanium tubing, designed for lightweight durability, compliance, and a smooth ride meant to last a lifetime.

How long has Merlin Metalworks been building bikes?

Merlin Metalworks was founded in 1986 and is regarded as one of the original Made in USA titanium frame builders, bringing titanium to the custom bike market when few others did.

Does Merlin Metalworks offer a made-to-measure or custom fitting process?

Yes. Merlin's philosophy centers on made-to-measure frames where every bike is meticulously handcrafted to the customer's exact specifications, with custom tubing selection guided by engineering principles focused on frame alignment, compliance, and torsional rigidity.

What models does Merlin Metalworks currently offer?

Merlin offers the Sandstone XLG, available in Allroad (700x40) and Gravel (700x50) configurations, all hand-built in Boulder, Colorado.

How are Merlin frames constructed?

Each frame is handcrafted using TIG welding and precision machine cutting of Reynolds Technology double-butted titanium tubing, with meticulous attention to weld uniformity and detail throughout the build process.